Q3

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  • Location of a bottleneck
  • Well Alex, what do you think?
  • Now that we know the cost of a bottleneck. I wonder if the location of a bottleneck matters
  • Jonah probes Alex
  • Good. How?
  • The process should be designed so the bottleneck is always producing what will most likely become finished goods delivered to the end customer
  • What should go before a bottleneck?
  • Well done Alex! 
  • To maximize throughput, there should be sufficient inventory built up prior to the bottleneck  and all quality control should happen before the bottlenecks
  • Quality control and WIP before the bottleneck
  • Bottleneck
  • Widget has passed inspection and looks good!
  • 
  • For 100% bottleneck operation, there should be sufficient inventory built up prior to it so that any  delays that occur before it will still ensure maximum throughput
  • Is this enough to save the plant?
  • Now you're on to something!
  •  And placing quality control before a bottleneck, it ensures that the bottleneck is not operating on goods that might be discarded 
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